China Best Sales VW-4.4/ (36.8-44.7) – (39.9-49.9) Regenerative Gas Compressor Oil Free Air Compressor with Great quality

Product Description

HangZhou United Compressor Manufacturing Co., Ltd. was established in 2002 and is a high-tech enterprise in ZheJiang Province. The company has complete production equipment testing methods, and relies on its technological advantages to introduce, absorb, and digest new technologies and processes from abroad. The products have covered all domestic demand industries and regions, and are exported to multiple countries such as Russia, Tajikistan, India, Pakistan, North Korea, etc. It is a qualified supplier and partner for many domestic and foreign enterprises.
    The company has a sales and service team that continuously provides customers with various energy-saving and modern compressor system products. In the past 10 years, the company has maintained rapid and stable development, providing products and services for industries such as natural gas, steel, petroleum, chemical, coal, mining, and metallurgy. We not only have mature products, but also have a capable after-sales service team, such as conducting pre-sales inspections of compressors, timely tracking during sales, and 24-hour after-sales repair and maintenance services.

Product Application
Mainly used for pressurized transmission of natural gas into the pipeline network (Natural pipeline gas extraction and combustible gas recovery tank filling)
It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding bottle making in the food industry, and dust removal of parts in the machine manufacturing industry.
Product Features
1. This series of compressors is an advanced piston compressor unit produced and manufactured using the product technology of Mannes Mandermarg Company in Germany.
2. The product has the characteristics of low noise, low vibration, compact structure, smooth operation, safety and reliability, and high automation level. It can also be configured with a data-driven remote display and control system according to customer requirements.
3. Equipped with alarm and shutdown functions for low oil pressure, low water pressure, high temperature, low inlet pressure, and high exhaust pressure of the compressor, making the operation of the compressor more reliable.
Structure Introduction
The unit consists of a compressor host, electric motor, coupling, flywheel, pipeline system, cooling system, electrical equipment, and auxiliary equipment.

Reference Technical parameters and specifications

NO. MODEL Compressed medium Flow rate
Nm³/h
Inlet pressure
MPa
Outlet pressure
MPa
Rotating speed
r/min
Motor power
KW
Cooling mode Overall dimension
mm
Weight
Kg
1 DW-14/(0-0.2)-25 Raw gas 800 0-0.02 2.5 740 160 Water cooled 4800*3200*1915 ~10000
2 VW-8/18 Vinylidene fluoride gas 418 Atmospheric pressure 1.8 980 75 Water cooled 3700*2000*1700 ~4500
3 VWD-3.2/(0-0.2)-40 Biogas 230 0-0.2 4.0 740 45 Water cooled 6000*2500*2650 ~8000
4 VW-9/6 Ethyl chloride gas 470 Atmospheric pressure 0.6 980 55 Water cooled 2800*1720*1700 ~3500
5 DWF-12.4/(9-12)-14 Carbon dioxide 6400 0.9-1.2 1.4 740 185 Air cooled 6000*2700*2200 ~10000
6 VWF-2.86/5-16 Nitrogen gas 895 0.5 1.6 740 55 Air cooled 3200*2200*1750 ~3500
7 DW-2.4/(18-25)-50 Raw gas 2900 1.8-2.5 5.0 980 160 Water cooled 4300*3000*1540 ~4500
8 VW-5.6/(0-6)-6 Isobutylene gas 1650 0-0.6 0.6 740 45 Water cooled 2900X1900X1600 ~3500
9 VW-3.8/3.5 Mixed gas 200 Atmospheric pressure 0.35 980 18.5 Water cooled 2200*1945*1600 ~2000
10 ZW-1.7/3.5 Vinyl chloride gas  100 Atmospheric pressure 0.35 740 15 Water cooled 2700X1600X2068 ~2000
11 ZWF-0.96/5 Hydrogen chloride gas 55 Atmospheric pressure 0.5 740 11 Air cooled 2000*1500*2000 ~1000
12 VW-0.85/(0-14)-40  Refrigerant gas 300 0-1.4 4.0 740 55 Water cooled 4500*2300*1780 ~5500
13 DW-3.78/(8-13)-(16-24) Ammonia gas 2700 0.8-1.3 1.6-2.4 740 75 Water cooled 3200*2000*1700 ~3500

Related products

 

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Warranty: 12months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Customized
Cylinder Position: Customized
Structure Type: Open Type
Customization:
Available

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air compressor

How Do You Troubleshoot Common Issues with Gas Air Compressors?

Troubleshooting common issues with gas air compressors involves identifying and addressing potential problems that may arise during operation. Here’s a detailed explanation of the troubleshooting process:

1. Start with Safety Precautions:

Prior to troubleshooting, ensure that the gas air compressor is turned off and disconnected from the power source. Follow proper safety procedures, such as wearing appropriate personal protective equipment (PPE), to avoid accidents or injuries.

2. Check Power Supply and Connections:

Verify that the compressor is receiving power and that all electrical connections are secure. Inspect the power cord, plug, and any switches or controls to ensure they are functioning properly. If the compressor is equipped with a battery, check its charge level and connections.

3. Check Fuel Supply:

For gas air compressors that use gasoline or propane, ensure that there is an adequate fuel supply. Check the fuel tank level and verify that the fuel shut-off valve is open. If the compressor has been sitting idle for an extended period, old or stale fuel may cause starting issues. Consider draining and replacing the fuel if necessary.

4. Inspect Air Filters:

Dirty or clogged air filters can restrict airflow and affect the compressor’s performance. Check the intake air filters and clean or replace them as needed. Clogged filters can be cleaned with compressed air or washed with mild detergent and water, depending on the type of filter.

5. Check Oil Level and Quality:

If the gas air compressor has an engine with an oil reservoir, verify the oil level using the dipstick or oil level indicator. Insufficient oil can lead to engine damage or poor performance. Additionally, check the oil quality to ensure it is clean and within the recommended viscosity range. If needed, change the oil following the manufacturer’s guidelines.

6. Inspect Spark Plug:

If the gas air compressor uses a spark plug ignition system, inspect the spark plug for signs of damage or fouling. Clean or replace the spark plug if necessary, following the manufacturer’s recommendations for gap setting and torque.

7. Check Belts and Pulleys:

Inspect the belts and pulleys that drive the compressor pump. Loose or worn belts can cause slippage and affect the compressor’s performance. Tighten or replace any damaged belts, and ensure that the pulleys are properly aligned.

8. Listen for Unusual Noises:

During operation, listen for any unusual or excessive noises, such as grinding, rattling, or squealing sounds. Unusual noises could indicate mechanical issues, loose components, or improper lubrication. If identified, consult the compressor’s manual or contact a qualified technician for further inspection and repair.

9. Consult the Owner’s Manual:

If troubleshooting steps do not resolve the issue, refer to the compressor’s owner’s manual for specific troubleshooting guidance. The manual may provide additional troubleshooting steps, diagnostic charts, or recommended maintenance procedures.

10. Seek Professional Assistance:

If the issue persists or if you are unsure about performing further troubleshooting steps, it is recommended to seek assistance from a qualified technician or contact the manufacturer’s customer support for guidance.

Remember to always prioritize safety and follow proper maintenance practices to prevent issues and ensure the reliable performance of the gas air compressor.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

What Are the Primary Applications of Gas Air Compressors?

Gas air compressors have a wide range of applications across various industries and activities. These compressors, powered by gas engines, provide a portable and versatile source of compressed air. Here’s a detailed explanation of the primary applications of gas air compressors:

1. Construction Industry:

Gas air compressors are extensively used in the construction industry. They power a variety of pneumatic tools and equipment, such as jackhammers, nail guns, impact wrenches, and concrete breakers. The portable nature of gas air compressors makes them ideal for construction sites where electricity may not be readily available or practical to use.

2. Agriculture and Farming:

Gas air compressors find applications in the agricultural sector. They are used to operate air-powered machinery and tools, including pneumatic seeders, sprayers, and agricultural pumps. Gas air compressors provide the necessary power to carry out tasks such as crop seeding, irrigation, and pest control in agricultural settings.

3. Recreational Activities:

Gas air compressors are commonly utilized in recreational activities. They are used to inflate tires, sports balls, inflatable structures, and recreational equipment such as air mattresses, rafts, and inflatable toys. Gas air compressors provide a convenient and portable solution for inflating various recreational items in outdoor settings.

4. Mobile Service Operations:

Gas air compressors are employed in mobile service operations, such as mobile mechanics, tire service providers, and mobile equipment repair services. These compressors power air tools and equipment required for on-site repairs, maintenance, and servicing of vehicles, machinery, and equipment. The mobility of gas air compressors allows service providers to bring their tools and compressed air source directly to the location of the service requirement.

5. Remote Job Sites:

Gas air compressors are well-suited for remote job sites or locations without access to electricity. They are commonly used in industries such as mining, oil and gas exploration, and remote construction projects. Gas air compressors power pneumatic tools, machinery, and drilling equipment in these environments, providing a reliable source of compressed air for operational needs.

6. Emergency and Backup Power:

In emergency situations or during power outages, gas air compressors can serve as a backup power source. They can power essential equipment and systems that rely on compressed air, such as emergency lighting, communication devices, medical equipment, and backup generators. Gas air compressors provide a reliable alternative power solution when electrical power is unavailable or unreliable.

7. Sandblasting and Surface Preparation:

Gas air compressors are used in sandblasting and surface preparation applications. They provide the high-pressure air necessary for propelling abrasive media, such as sand or grit, to remove paint, rust, or other coatings from surfaces. Gas air compressors offer the power and portability required for sandblasting operations in various industries, including automotive, metal fabrication, and industrial maintenance.

8. Off-Road and Outdoor Equipment:

Gas air compressors are commonly integrated into off-road and outdoor equipment, such as off-road vehicles, utility trucks, and recreational vehicles. They power air-operated systems, including air suspension systems, air brakes, air lockers, and air horns. Gas air compressors provide the necessary compressed air for reliable and efficient operation of these systems in rugged and outdoor environments.

Overall, gas air compressors have diverse applications in construction, agriculture, recreational activities, mobile service operations, remote job sites, emergency power backup, sandblasting, and various off-road and outdoor equipment. Their portability, versatility, and reliable power supply make them indispensable tools in numerous industries and activities.

China Best Sales VW-4.4/ (36.8-44.7) - (39.9-49.9) Regenerative Gas Compressor Oil Free Air Compressor   with Great qualityChina Best Sales VW-4.4/ (36.8-44.7) - (39.9-49.9) Regenerative Gas Compressor Oil Free Air Compressor   with Great quality
editor by CX 2024-01-10

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