China supplier Suncenter High Pressure Nitrogen Gas Compressor with Good quality

Product Description

SHGB6-8-35 model nitrogen gas compressor technical parameters

Main technical characteristics of air-cooled high-pressure nitrogen booster
(1)Booster part
Product name and model specification

  1. Product name: Air-cooled high-pressure nitrogen booster

The host, motor, electric control cabinet, etc. are fixed on the base, and the gas pipeline (including the safety valve pipeline system) and the instrument pipeline compactly connect the host and auxiliary machines to form a complete compressor unit.
The air-cooled high-pressure nitrogen booster is specially designed and manufactured for the pressurization of nitrogen generators, PET bottle blowing and testing industries. The W-type compressor is air-cooled and oil-lubricated.
When the air-cooled high-pressure supercharger is working, the compressed nitrogen enters the first-stage cylinder through the intake pipe, and the pressure rises to 0.7Mpa and enters the second-stage cylinder, and then the gas is compressed to 2-4Mpa and then sent to the gas storage tank for nitrogen purification. After the equipment, it is finally used in the blow molding machine.

(2)Technical characteristics of the compressor unit
Model structure:  
The unit is skid-mounted as a whole, and the heavy-duty welded base is made of 18# channel steel. It adopts a strengthened and widened overall fuselage, and the middle body is designed as a split structure. The compressor is a W-shaped three-row three-cylinder; the 3 cylinders share a crankshaft, so that the inertial force and moment are balanced, the piston force is evenly distributed, and the operation is stable.
Connection method:
The air-cooled high-pressure nitrogen booster host and the motor are driven by a belt, and the compressor crankshaft end and the host wheel are connected by a taper, which makes the installation easy, the neutrality is good, and the connection is more reliable. The interference between the motor and the motor wheel can be precisely controlled by fastening the screws, thus ensuring the reliable transmission of torque under various operating conditions without damage such as loosening, key jamming and keyway damage.
Maintenance advantages:

  1. On-site repairs reduce downtime and lower repair costs
  2. The modular design eliminates the need for auxiliary equipment during maintenance
  3. Easy and quick replacement of parts, no special tools or special training required

Control System:

1.It adopts microcomputer modular structure, which is easy to expand and adjust the control mode according to the process requirements, 12-bit analog acquisition accuracy, and effectively monitors the operating parameters of the unit in real time;
2.The display screen can conveniently display system parameters and fault alarm information, set upper and lower limit alarm values, etc.

Machine technical parameters
Main technical performance parameters of air-cooled high-pressure turbocharger

project unit content parameters Remark
model   SHGB6-8-35  
working medium   Nitrogen  
structure type   V shape  
cooling method   air cooled  
Lubrication method   the splash  
transfer method   Direct drive/belt drive  
column number   3  
Compression levels   1  
volume flow m3/min 6.0  
suction pressure MPa(G) 0.7-1.0  
Exhaust pressure MPa(G) 3.5  
suction temperature ºC ≤40  
Exhaust gas temperature ºC ≤50  
shaft power KW 22  
crankshaft speed r/min 680  
Inlet and outlet diameter MM  
High Pressure Exhaust Pipe Orifice Size MM 25/1 Inch  
oil pump pressure MpaG  
equipment weight Kg 520  
compressor size mm 1590×800×1470  
motor power Compressor 25KW Rotating speed 1480r/min
 
Voltage 380V/50Hz
turn to clockwise degree of protection IP54

 

After-sales Service: Provided
Warranty: Provided
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal
Customization:
Available

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Can Gas Air Compressors Be Used in Construction Projects?

Gas air compressors are widely used in construction projects due to their portability, versatility, and ability to provide the necessary compressed air for various applications. They are an essential tool in the construction industry, enabling the efficient and effective operation of pneumatic tools and equipment. Here’s a detailed explanation of how gas air compressors are used in construction projects:

1. Powering Pneumatic Tools:

Gas air compressors are commonly used to power a wide range of pneumatic tools on construction sites. These tools include jackhammers, nail guns, impact wrenches, concrete breakers, air drills, sanders, grinders, and paint sprayers. The compressed air generated by the gas air compressor provides the necessary force and power for efficient operation of these tools, enabling tasks such as concrete demolition, fastening, surface preparation, and finishing.

2. Air Blow and Cleaning Operations:

In construction projects, there is often a need to clean debris, dust, and dirt from work areas, equipment, and surfaces. Gas air compressors are used to generate high-pressure air for air blow and cleaning operations. This helps maintain cleanliness, remove loose materials, and prepare surfaces for further work, such as painting or coating.

3. Operating Pneumatic Systems:

Gas air compressors are employed to operate various pneumatic systems in construction projects. These systems include pneumatic control devices, pneumatic cylinders, and pneumatic actuators. Compressed air from the gas air compressor is used to control the movement of equipment, such as gates, doors, and barriers, as well as to operate pneumatic lifts, hoists, and other lifting mechanisms.

4. Concrete Spraying and Shotcreting:

Gas air compressors are utilized in concrete spraying and shotcreting applications. Compressed air is used to propel the concrete mixture through a nozzle at high velocity, ensuring proper adhesion and distribution on surfaces. This technique is commonly employed in applications such as tunnel construction, slope stabilization, and repair of concrete structures.

5. Sandblasting and Surface Preparation:

In construction projects that require surface preparation, such as removing old paint, rust, or coatings, gas air compressors are often used in conjunction with sandblasting equipment. Compressed air powers the sandblasting process, propelling abrasive materials such as sand or grit onto the surface to achieve effective cleaning and preparation before applying new coatings or finishes.

6. Tire Inflation and Equipment Maintenance:

Gas air compressors are utilized for tire inflation and equipment maintenance on construction sites. They provide compressed air for inflating and maintaining proper tire pressure in construction vehicles and equipment. Additionally, gas air compressors are used for general equipment maintenance, such as cleaning, lubrication, and powering pneumatic tools for repair and maintenance tasks.

7. Portable and Remote Operations:

Gas air compressors are particularly beneficial in construction projects where electricity may not be readily available or feasible. Portable gas air compressors provide the flexibility to operate in remote locations, allowing construction crews to utilize pneumatic tools and equipment without relying on a fixed power source.

Gas air compressors are an integral part of construction projects, facilitating a wide range of tasks and enhancing productivity. Their ability to power pneumatic tools, operate pneumatic systems, and provide compressed air for various applications makes them essential equipment in the construction industry.

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

What Safety Precautions Should Be Taken When Operating Gas Air Compressors?

Operating gas air compressors safely is essential to prevent accidents, injuries, and equipment damage. It’s important to follow proper safety precautions to ensure a safe working environment. Here’s a detailed explanation of the safety precautions that should be taken when operating gas air compressors:

1. Read and Follow the Manufacturer’s Instructions:

Before operating a gas air compressor, carefully read and understand the manufacturer’s instructions, user manual, and safety guidelines. Follow the recommended procedures, maintenance schedules, and any specific instructions provided by the manufacturer.

2. Provide Adequate Ventilation:

Gas air compressors generate exhaust fumes and heat during operation. Ensure that the operating area is well-ventilated to prevent the accumulation of exhaust gases, which can be harmful or even fatal in high concentrations. If operating indoors, use ventilation systems or open windows and doors to allow fresh air circulation.

3. Wear Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment (PPE) when operating a gas air compressor. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE helps protect against potential hazards such as flying debris, noise exposure, and hand injuries.

4. Perform Regular Maintenance:

Maintain the gas air compressor according to the manufacturer’s recommendations. Regularly inspect the compressor for any signs of wear, damage, or leaks. Keep the compressor clean and free from debris. Replace worn-out parts and components as needed to ensure safe and efficient operation.

5. Preventive Measures for Fuel Handling:

If the gas air compressor is powered by fuels such as gasoline, diesel, or propane, take appropriate precautions for fuel handling:

  • Store fuel in approved containers and in well-ventilated areas away from ignition sources.
  • Refuel the compressor in a well-ventilated outdoor area, following proper refueling procedures and avoiding spills.
  • Handle fuel with caution, ensuring that there are no fuel leaks or spills near the compressor.
  • Never smoke or use open flames near the compressor or fuel storage areas.

6. Use Proper Electrical Connections:

If the gas air compressor requires electrical power, follow these electrical safety precautions:

  • Ensure that the electrical connections and wiring are properly grounded and in compliance with local electrical codes.
  • Avoid using extension cords unless recommended by the manufacturer.
  • Inspect electrical cords and plugs for damage before use.
  • Do not overload electrical circuits or use improper voltage sources.

7. Secure the Compressor:

Ensure that the gas air compressor is securely positioned and stable during operation. Use appropriate mounting or anchoring methods, especially for portable compressors. This helps prevent tipping, vibrations, and movement that could lead to accidents or injuries.

8. Familiarize Yourself with Emergency Procedures:

Be familiar with emergency procedures and know how to shut off the compressor quickly in case of an emergency or malfunction. Have fire extinguishers readily available and know how to use them effectively. Develop an emergency action plan and communicate it to all personnel working with or around the compressor.

It’s crucial to prioritize safety when operating gas air compressors. By following these safety precautions and using common sense, you can minimize the risks associated with compressor operation and create a safer work environment for yourself and others.

China supplier Suncenter High Pressure Nitrogen Gas Compressor   with Good qualityChina supplier Suncenter High Pressure Nitrogen Gas Compressor   with Good quality
editor by CX 2023-10-05

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