China supplier Wwz-5/4-150 5nm3/H 150bar 40L Oxygen Gas Cylinder Filling Oxygen Booster Compressor arb air compressor

Product Description

1.Air cooled or water-cooled type
2.Power range: ≤55KW
3.Speed range: 300-600r/min
4.Flow range: 2~1000Nm³/h
5.Inlet pressure:0-0.6MPa
6.Outlet pressure: ≤10MPa
7.Compression stage: 1-4 stages

If you have compressor inquiry please tell us follows information when you send inquiry:
*Compressor working medium: If single gas ,how many purity ? if mixed gas , what’s gas content lit ?
*Suction pressure(gauge pressure):_____barg
*Exhaust pressure(gauge pressure):_____barg
*Flow rate per hour for compressor: _____Nm³/h
Compressor gas suction temperature:_____ºC
Compressor working hours per day :_____hours
Compressor working site altitude :_____m
Environment temperature : _____ºC
Has cooling water in the site or not ?______
Voltage and frequency for 3 phase :____________
Do not has water vapor or H2S in the gas ?______
Application for compressor?__________

The Oil-free piston booster compressor is widely used in oxygen industry such as air separation oxygen plant and medical industry.

Technical Paramter of Low pressure Oil Free Piston Oxygen Gas Booster Compressor

Model Flow rate Suction Pressure Discharge Pressure Motor Power Dimension Interface diameter
Nm3/h MPa MPa KW mm×mm×mm  
ZWZ-5/1.5-10 5 0.15 1 1.5 1000×500×700 Rc 1/2′
VWZ-10/1.5-10 10 0.15 1 2.2 1000×500×700 Rc 1′
VWZ-15/1.5-10 15 0.15 1 3 1000×500×700 Rc 1′
WWZ-20/1.5-10 20 0.15 1 4 1200×650×800 Rc 1′
WWZ-25/1.5-10 25 0.15 1 5.5 1200×650×800 Rc 1′
WWZ-30/1.5-10 30 0.15 1 5.5 1200×650×800 Rc 1′
WWZ-50/1.5-10 50 0.15 1 7.5 1200×650×800 Rc 1′
ZWZ-5/4-14 5 0.4 1.4 1.5 1000×500×700 Rc 1/2′
ZWZ-10/4-14 10 0.4 1.4 2.2 1000×500×700 Rc 1′
ZWZ-15/4-14 15 0.4 1.4 2.2 1000×500×700 Rc 1′
VWZ-20/4-14 20 0.4 1.4 3 1200×650×800 Rc 1′
VWZ-25/4-14 25 0.4 1.4 4 1200×650×800 Rc 1′
VWZ-30/4-14 30 0.4 1.4 5.5 1200×650×800 Rc 1′
WWZ-50/4-14 50 0.4 1.4 7.5 1200×650×800 Rc 1′

150bar  Oil-Free Piston Type Oxygen Booster Compressor Technical Parameters Table

Model Flow rate Suction Pressure Discharge Pressure Motor Power Inlet Interface diameter Outlet Interface diameter Dimension
Nm3/h MPa MPa KW mm×mm×mm
WWZ-5/4-150 5 0.4 15 4 DN20 M14×1.5 1080×820×850
WWZ-8/4-150 8 0.4 15 5.5 DN20 M14×1.5 1080×820×850
WWZ-10/4-150 10 0.4 15 7.5 DN20 M14×1.5 1080×870×850
WWZ-12/4-150 12 0.4 15 7.5 DN20 M14×1.5 1080×870×850
WWZ-15/4-150 15 0.4 15 11 DN20 M14×1.5 1150×970×850
WWZ-20/4-150 20 0.4 15 15 DN20 M14×1.5 1150×970×850
WWZ-25/4-150 15 0.4 15 11 DN20 M14×1.5 1150×970×850
WWZ-30/4-150 20 0.4 15 15 DN20 M14×1.5 1150×970×850
WWZ-25/4-150 25 0.4 15 11 DN20 M14×1.5 1350×1100×950
WWZ-30/4-150 30 0.4 15 15 DN20 M14×1.5 1450×1100×1000
WWZ-45/4-150 45 0.4 15 18.5 DN20 M14×1.5 1580×1200×1120
WWZ-50/4-150 50 0.4 15 18.5 DN20 M14×1.5 1680×1250×1220
WWZ-60/4-150 60 0.4 15 22 DN20 M14×1.5 1780×1300×1250

All standard cylinder oxygen filling diaphragm compressor are CE marked to meet the requirements of the EU market. We can also provide customized plant filling oxygen compressor according to customer conditions. Our microboost medical oxygen compressor have the following features According to the different working conditions of the customer:
1. Completely 100% oil free, no oil required (depending on the specific model)
2. Oxygen for  PSA Oxygen Generator
3. NO pollution, keep the same purity into the gas
4. RELIABLE and high quality, comparable to the American RIX brand.
5. TOP low cost, low maintenance cost, simple operation, just change the piston ring
6. 4000 hours piston ring working life under low pressure conditions, 1000-2000 hours working life under high pressure conditions
7. High quality high efficient brand motor, can be customized for high sea level use with more long service life.
8. CE approved to meet the requirements of the EU market
9. According to the customer’s specific working conditions, the compressor is designed for single machine compression, two-stage compression, three-stage compression and four-stage compression.
10. Low speed, long life, average speed 360-760RPM,
11. Low noise, average noise below 75dB, can work quietly in the medical field
12. Each stage has an interstage safety valve. If the stage is overpressured, the safety valve will take off and release the overpressure gas to ensure the stable operation of the compressor.
13. Each level has a temperature controller. If the temperature between the stages exceeds the standard, the temperature display will sound and light alarm.

Advantages of CHINAMFG Process Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user’s pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5.  Corrosion Resistance

Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.

Compressor parameters are detailed in “Reciprocating Compressor Data Table”.
 

Model &Name: DW-10.3/15-57 New Hydrogen Gas Booster Compressor
Structure: D type, Two-column Two-stage, water cooled, Oil Free Reciprocating Piston Compressor
Comrpess medium: H2: 88.1%    C1: 6.0%    C2: 3.5%   C3: 0.3%   iC4: 0.5%   nC4: 0.9%    iC5: 0.4%    nC5: 0.3%    
Flow rate at suction condition 620m3/ h 
Flow rate at standard condition 8460Nm3/h
Atmospheric pressur  945-964 milli bar
Suction pressure: 15bar (G)
Discharge pressure: 57bar (G)
Suction temperature: -9~+42ºC
Discharge temperature:        ≤110 ºC(before cooling)  
Shaft power: ≤461kW
Shaft speed: 420 r/min
Dimension: 6770×3450×3250 mm
weight: ~16t
Altitude 487m
Relative humidity  64-83%
Compressor design refer standard API 618
Painting color can according to client’s requirement to paint

Main Technical Parameters of Main Motor

Motor model:  
Motor type: Y Series, Three Phases, squirrel cage motor totally enclosed, Asynchronism, fan cooled suitable for direct on line starting at ambient temperature of 40˚C
Motor Altitude 1000m
Exproof protection level EXD dIICT4
Motor power: 560KW 
Rated Output power  not less than 110% of the compressor power
Motor speed: 420r/min
Motor voltage: 6kV (ACC.IEC34.1)
Frequency: 50 Hz (ACC.IEC34.1)
Startup mode Direct Start
Protection level: IP 55 (junction box IP55);  
Cos Ø>0.85. Insulation class: F; Temperature rise: Grade B;
Terminal box location Above 
Direction of rotating  Both direction
Motor Cooling system                           IC411

 

Inquiry to us!

Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

D-type Reciprocating Compressor

D-type Compressor Specification CHINAMFG has developed models for 2D3.5,2D5.5,2D8,2D12,2D20,2D25,2D32,2D50 and 2D80 series reciprocating piston compressors.  which are stable,reliable and have already been in series and modularized.CHINAMFG can aslo rapidly provide products of other specifications through  modular combination design CHINAMFG users’ requirements.  
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine ChemicalsPharmaceutical ChemicalsEnergy ChemicalsMachinery IndustryElectronics IndustryAgricultureAnimal Husbandry and Defense Industry, AstronomyAerospace, Medical and other fields.

 

D type Diaphragm Compressor Technical Parameters
No. Model  Compressed medium F.A.D (Nm3/min) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa g)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
1 2D3.5W-14/0.3~6 Regenerated hydrogen gas 14N 0.03 0.6 90 485 5200*1800*2500 8 380
2 2D3.5W-5.7/6.5 Regenerated gas 5.7N 0.02 0.65 45 485 5200*1800*2500 5.5 380
3 2D3.5W-17/0.4~12.5 Synthetic tail gas 17N 0.04 1.25 132 485 5200*1800*2500 5.5 380
4 2D3.5W-20/5 Feed gas 20N 0.002 0.5 132 485 5030*2000*2550 4.5 380
5 2D3.5W-25/9~49 Replenish hydrogen 25N 0.9 4.9 132 485 5400*3500*2200 8 380
6 2D3.5W-79/26~49 Recycle hydrogen 79N 2.6 4.9 160 485 5400*3500*2030 8 380
7 2D3.5W-20/0.1~6 Feed hydrogen 20N 0.01 0.6 132 485 4750*2200*2550 4.5 380
8 2D3.5W-54/0.02~0.5 coal gas 54 0.002 0.05 110 585 4560*1800*2550 5.5 380
9 2D3.5W-16.7/0.2~8 Synthetic tail gas 16.7N 0.01~0.04 0.8 132 485 4600*1950*2200 4.5 380
10 2D3.5W-36.7/0.3~2.8 Analytical gas 36.7N 0.03 0.28 160 485 4190*1800*2490 5 380
11 2D3.5W-82/12~22 Recycle hydrogen 82N 1.2 2.2 160 485 4300*1300*1740 5.5 380
12 2D5.5W-30/8 coal gas 30N Micro positive pressure 0.8 220 585 3857*1528*2505 6.5 380
13 2D5.5W-40/8 Coke oven gas 40 Atmospheric pressure  0.8 250 585 3935*2571*2585 6.5 380
14 2D5.5W-40/8~111 Coke oven gas 40N 0.002~0.015 0.8 280 585 3935*2571*2585 6.5 380
15 2D5.5W-80/3.5~12.5 Rich gas 80N 0.35 1.25 280 485 4502*1750*1965 7 380
16 2D5.5W-72/2.5~8.5 Regenerated gas 72N 0.25 0.85 250 485 4040*1750*2380 6.5 10000
17 2D5.5W-30/0.1~7 Hydrogen 30N 0.01 0.7 200 485 4420*1750*2770 6.5 10000
18 2D8W-44/10.2 Reaction gas 44 Micro positive pressure 1.02 315 496 4828*1924*2750 8.7 6000
19 2D8W-65/8~25 Nitrogen gas 65N 0.8 2.5 250 490 4900*3645*2270 11 415

 Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc. 
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.

Our services:
Keepwin Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.

What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!

     

FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
    Special customizing compressors with 30days production date for Screw Compressor, 90days for diaphragm compressor & reciprocating process gas compressor.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. 

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service. 

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!

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After-sales Service: 1year
Warranty: 1year
Lubrication Style: Lubricated
Samples:
US$ 13888/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

Can Gas Air Compressors Be Used for Natural Gas Compression?

Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:

1. Different Compressed Gases:

Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.

2. Safety Considerations:

Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.

3. Equipment Compatibility:

Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.

4. Efficiency and Performance:

Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.

5. Regulatory Compliance:

Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.

6. Industry Standards and Practices:

The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.

In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China supplier Wwz-5/4-150 5nm3/H 150bar 40L Oxygen Gas Cylinder Filling Oxygen Booster Compressor   arb air compressorChina supplier Wwz-5/4-150 5nm3/H 150bar 40L Oxygen Gas Cylinder Filling Oxygen Booster Compressor   arb air compressor
editor by CX 2024-04-10

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