China wholesaler Oxygen Booster Oil-Free Piston Compressor with Best Sales

Product Description

Oxygen Booster Oil-Free Piston Compressor            

  

Introduction

Oil-free Oxygen Booster is a reciprocating piston with single function. It does not need to add lubricating oil, does not pollute pressurized oxygen, has a fully sealed structure, and runs without leakage. Bearings are all added with imported special grease to ensure durability of the Oxygen Booster.

 

Main Technical Parameters

 

No. Item Data
1 Compressor model GOW-20/4-150
2 Compressor type V type, reciprocating piston, water cooled, air cooled
3 Compression medium oxygen
4 Volume flow 20nm3/h
5 Intake pressure 4bar
6 Exhaust pressure 150bar
7 Inlet temperature ≤40ºC
8 Exhaust temperature no more than ambient temperature +15ºC after cooling
9 Driving mode explosion-proof motor
10 External size (length × width × height) 1650*950*1470mm
11 Weight Weight

 

Operation of Oxygen Compressor

1. It is best to use soft water for cooling water to avoid the chemical reaction of calcium and magnesium plasma in water due to high temperature, which forms scale in the cooler and affects the heat transfer effect of the cooler. If the cooling water tower circulation system is used, the water must be regularly added softener to maintain clean water. Cooling water quality requirements are as follows:
(a) Suspended solids ≤100mg/L,
(b)PH value: Between 6.5-9,
(c) Hardness of silver carbonate ≤140.  (When the drainage temperature is 45ºC) 
The automatic supply system of cooling water circulation system must be perfected, otherwise, after several hours of operation, the cooling water quantity is insufficient, and the compressor will stop due to insufficient water pressure. The cooling tower should be placed to dissipate heat easily, well ventilated, and should be supported and fixed to prevent dumping. 
The water pressure of cooling water shall generally be maintained between 0.15-0.3mpa, not more than 0.4mpa, not less than 0.1mpa. 
Cooling water consumption: 40× gas value (Nm³/h) Unit: L/h. 
The cooling water outlet temperature should be kept below 40ºC, and the temperature difference between inlet and outlet water is 6-10ºC. 
When the Oxygen Booster is not used for a long time or the ambient temperature is lower than 0ºC, the cooling water in the Oxygen Booster should be released.
Cooling water pipe diameter should not be smaller than the compressor waterway diameter.
2. After the Oxygen Booster is installed and assembled, confirm that it meets the installation and use requirements and then run it. 
3. Before the test run, check whether the bolts and nuts are loose. When the fingers press the middle of the belt, the belt can droop about 10mm, then the belt is suitable. 
4. Open the vent on the cut-off valve, through air and cooling water, the inlet pressure inflow pressure controller on state, connect the power supply, the instantaneous start the compressor, and check whether the same as indicated by the arrows, whether running smoothly, such as the above normal, let the compressor running more than 10 min, and then close the discharge valve, the gas buffer tank pressure will increase. At this time, soapy water can be used to test whether the exhaust pipe joint, cylinder head, regulating pipeline leakage, the leakage place is tightened. 
5. When the gas pressure in the exhaust buffer tank rises to the exhaust stop pressure, the pressure switch moves, cutting off the magnetic starter control loop, and the motor stops. If the gas pressure in the buffer tank does not increase, check whether the value of the pressure gauge at this time indicates the rated exhaust pressure; otherwise, it should be adjusted according to article
6. When the inlet gas pressure drops to the intake stop pressure, the intake pressure controller will act, cut off the control circuit, and the motor will stop. Check whether the position of the pressure indication value is lower than the intake stop pressure value, otherwise it should be adjusted.
7. When the work is over or the power line is cut off, cut off the compressor power supply. At the same time, cut off the cooling water, and drain the cooling water in the water cooling heat exchanger and the cylinder.

 

Oxygen Compressor Protection

 

1. The operator must hold the corresponding electrician operation certificate, and work under the guidance of electrical technicians. Power supply must be cut off before electrical maintenance, and special person monitoring and warning signs should be set up. 
2. During the operation of the Oxygen Booster, do not touch the moving parts such as the transmission belt and fan wheel, and do not touch the cylinder wall, air pipe, and water pipe to avoid scalding.

 

Presentation

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Usage: Hydrogen, Nitrogen, Oxygen, Ozone
Purpose: Gas Filling
Parts: Valve
Application Fields: Medical
Noise Level: Low
Machine Size: Medium
Samples:
US$ 10530/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can Gas Air Compressors Be Used in Cold Weather Conditions?

Gas air compressors are generally designed to operate in a wide range of environmental conditions, including cold weather. However, there are certain considerations and precautions to keep in mind when using gas air compressors in cold weather conditions. Here’s a detailed explanation:

1. Cold Start-Up:

In cold weather, starting a gas air compressor can be more challenging due to the low temperatures affecting the engine’s performance. It is important to follow the manufacturer’s recommendations for cold start procedures, which may include preheating the engine, using a cold weather starting aid, or ensuring the proper fuel mixture. These measures help facilitate smooth start-up and prevent potential damage to the engine.

2. Fuel Type:

Consider the type of fuel used in the gas air compressor. Some fuels, such as gasoline, can be more susceptible to cold weather issues like vapor lock or fuel line freezing. In extremely cold conditions, it may be necessary to use a fuel additive or switch to a fuel type that is better suited for cold weather operation, such as winter-grade gasoline or propane.

3. Lubrication:

Cold temperatures can affect the viscosity of the oil used in the compressor’s engine. It is important to use the recommended oil grade suitable for cold weather conditions. Thicker oil can become sluggish and impede proper lubrication, while oil that is too thin may not provide adequate protection. Consult the manufacturer’s guidelines for the appropriate oil viscosity range for cold weather operation.

4. Moisture Management:

In cold weather, moisture can condense more readily in the compressed air system. It is crucial to properly drain the moisture from the compressor tank and ensure the air lines are free from any accumulated moisture. Failure to manage moisture can lead to corrosion, freezing of air lines, and decreased performance.

5. Protection from Freezing:

In extremely cold conditions, it is important to protect the gas air compressor from freezing. This may involve using insulated covers or enclosures, providing heat sources in the compressor area, or storing the compressor in a temperature-controlled environment when not in use. Taking measures to prevent freezing helps maintain proper operation and prevents potential damage to the compressor components.

6. Monitoring Performance:

Regularly monitor the performance of the gas air compressor in cold weather conditions. Pay attention to any changes in operation, such as reduced air pressure, increased noise, or difficulties in starting. Promptly address any issues and consult the manufacturer or a qualified technician if necessary.

By considering these factors and taking appropriate precautions, gas air compressors can be effectively used in cold weather conditions. However, it is important to consult the specific guidelines provided by the manufacturer for your compressor model, as they may have additional recommendations or specifications for cold weather operation.

air compressor

What Is the Role of Air Receivers in Gas Air Compressor Systems?

Air receivers play a crucial role in gas air compressor systems by serving as storage tanks for compressed air. Here’s a detailed explanation:

1. Storage and Stabilization:

The primary function of an air receiver is to store compressed air generated by the gas air compressor. As the compressor produces compressed air, the air receiver collects and stores it. This storage capacity helps meet fluctuating demand in compressed air usage, providing a buffer between the compressor and the system’s air consumption.

By storing compressed air, the air receiver helps stabilize the supply to the system, reducing pressure fluctuations and ensuring a consistent and reliable flow of compressed air. This is particularly important in applications where the demand for compressed air may vary or experience peaks and valleys.

2. Pressure Regulation:

Another role of the air receiver is to assist in pressure regulation within the gas air compressor system. As compressed air enters the receiver, the pressure inside increases. When the pressure reaches a predetermined upper limit, typically set by a pressure switch or regulator, the compressor stops supplying air, and the excess air is stored in the receiver.

Conversely, when the pressure in the system drops below a certain lower limit, the pressure switch or regulator signals the compressor to start, replenishing the compressed air in the receiver and maintaining the desired pressure level. This cycling of the compressor based on pressure levels helps regulate and control the overall system pressure.

3. Condensate Separation:

During the compression process, moisture or condensate can form in the compressed air due to the cooling effect. The air receiver acts as a reservoir that allows the condensate to settle at the bottom, away from the outlet. The receiver often includes a drain valve at the bottom to facilitate the removal of accumulated condensate, preventing it from reaching downstream equipment and causing potential damage or performance issues.

4. Energy Efficiency:

Air receivers contribute to energy efficiency in gas air compressor systems. They help optimize the operation of the compressor by reducing the occurrence of short-cycling, which refers to frequent on-off cycling of the compressor due to rapid pressure changes. Short-cycling can cause excessive wear on the compressor and reduce its overall efficiency.

The presence of an air receiver allows the compressor to operate in longer and more efficient cycles. The compressor runs until the receiver reaches the upper pressure limit, ensuring a more stable and energy-efficient operation.

5. Air Quality Improvement:

Depending on the design, air receivers can also aid in improving air quality in the compressed air system. They provide a space for the compressed air to cool down, allowing moisture and some contaminants to condense and separate from the air. This can be further enhanced with the use of additional filtration and drying equipment installed downstream of the receiver.

In summary, air receivers play a vital role in gas air compressor systems by providing storage capacity, stabilizing compressed air supply, regulating system pressure, separating condensate, improving energy efficiency, and contributing to air quality control. They are an integral component in ensuring the reliable and efficient operation of compressed air systems across various industries and applications.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China wholesaler Oxygen Booster Oil-Free Piston Compressor   with Best SalesChina wholesaler Oxygen Booster Oil-Free Piston Compressor   with Best Sales
editor by CX 2024-04-02

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